Automatic LED Bulb Assembly Machine

Name: Automatic LED Bulb Assembly Machine
Brand: M/S K.T.MECHANICAL
Price: 1300000.0 INR
Availability: InStock

Price 1300000.0 INR/ Piece

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MOQ : 1 Piece

Automatic LED Bulb Assembly Machine Specification

General Use
Industrial

Type
Other

Capacity
3200 Pcs/hr

Computerized
No

Automatic
Yes

Touch Screen
Yes

Control System
Human Machine Interface

Feature
Stable Operation, High Performance, ECO Friendly, Low Noise, High Efficiency

Color
White And Blue

Warranty
Yes

Automatic LED Bulb Assembly Machine Trade Information

Minimum Order Quantity
1 Piece

FOB Port
Noida

Payment Terms
Cash in Advance (CID)

Supply Ability
2 Pieces Per Month

Delivery Time
20 Days

Main Export Market(s)
Western Europe, Middle East, Africa, Asia, Australia, Central America, North America, South America, Eastern Europe

Main Domestic Market
All India

About Automatic LED Bulb Assembly Machine

We offer a high-precision Rotary LED Bulb Assembly & Testing Machine designed for the fast and consistent assembly of LED bulb housings with B22 caps. The machine features manual loading and automated multi-station operation on a cam-based rotary indexing platform, ensuring efficient assembly and real-time quality testing of two bulbs per cycle.

Key Features:

Cam Indexer-Based Rotary Table
Dual-Part Fixture for Higher Throughput
Automatic B22 Cap Alignment via Pin Guidance
Wire Cutting & Bending System
Eyelet Insertion Units for Both Bulbs
Integrated Power Meter Testing for Both Bulbs
Automatic OK/NG Ejection via Separate Chutes
Compact Design with PLC + HMI Control
Low Maintenance & Operator-Friendly

Working Process:

Manual Loading: Operator loads two LED housings (with B22 caps) into the fixture.
Cap Orientation: The machine aligns the cap using pin guidance for accurate positioning.
Wire Cutting & Bending: Cuts and bends wires coming from the B22 cap.
Eyelet Fixing Unit 1: Inserts eyelet into the first housing's B22 cap.
Eyelet Fixing Unit 2: Inserts eyelet into the second housing in the same fixture.
Testing Station: Checks both bulbs for electrical parameters using power meters. Sends OK/NG signal to PLC.
Auto Ejection: OK bulbs move to conveyor via OK chute, NG bulbs to bin via separate chute.

This machine is ideal for LED bulb manufacturers seeking to automate their production line, improve quality control, and reduce manual workload.

Customization Available
Made in India
Backed by After-Sales Support

Exceptional Efficiency & Stable Operation

This assembly machine can handle up to 3200 LED bulbs per hour, significantly increasing productivity while maintaining stable operation. Its automated system ensures precise assembly with minimal manual intervention, reducing error rates and labor costs. The robust build promotes reliable performance even in demanding industrial environments.

User-Friendly Control with HMI & Touch Screen

A modern human machine interface, complemented by a responsive touch screen, provides intuitive control for operators. These advanced controls simplify the machine's operation and enable quick adjustments, making it accessible to technicians with varying skill levels.

Eco-Conscious & Low-Noise Functionality

Designed with sustainability in mind, the machine operates with low power consumption and minimal environmental impact. Its low-noise technology helps maintain a quieter working environment, improving workplace comfort and supporting eco-friendly manufacturing goals.

FAQ's of Automatic LED Bulb Assembly Machine:

Q: How does the Automatic LED Bulb Assembly Machine improve production efficiency?

A: The machine automates the complete LED bulb assembly process, allowing it to produce up to 3200 bulbs per hour. This increases throughput, reduces manual labor, and streamlines production workflows in industrial settings.

Q: What are the operational benefits of the Human Machine Interface and touch screen?

A: The integrated HMI and touch screen provide easy, intuitive control over machine functions. Operators can monitor processes, adjust settings quickly, and receive real-time feedback, enhancing overall usability and minimizing training time.

Q: When is the machine best suited for use in an industrial setup?

A: This assembly machine is ideal for use in high-volume production environments where consistent output, automation, and reliability are prioritized, such as manufacturing plants specializing in LED lighting products.

Q: Where can the Automatic LED Bulb Assembly Machine be installed?

A: It is designed for industrial facilities and manufacturing units, particularly in India, but can be exported and installed globally by manufacturers, exporters, service providers, and suppliers engaged in LED lighting production.

Q: What is the process for assembling bulbs using this machine?

A: The machine systematically handles the entire assembly process automatically, including precise component alignment, fitting, and final assembly. Its stable operation ensures uniform quality and minimizes defects.

Q: What long-term benefits can businesses expect from using this machine?

A: Businesses will experience increased productivity, reduced labor costs, consistent product quality, and lower environmental impact due to its energy-efficient and eco-friendly operation, all backed by a manufacturer's warranty.

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