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Automatic LED Bulb Assembly Line

Name: Automatic LED Bulb Assembly Line
Brand: M/S K.T.MECHANICAL
Price: 3500000.0 INR
Availability: InStock

Price 3500000.0 INR/ Piece

Get a Price/Quote

MOQ : 1 Piece

Automatic LED Bulb Assembly Line Specification

Torque
Adjustable (0.2-2 Nm)

Diameter
Up to 85 mm

Phase
Three Phase

Shape
Rectangular

Product Type
Automatic LED Bulb Assembly Line

General Use
LED Bulb Manufacturing

Material
Mild Steel & Stainless Steel

Type
Assembly Line Machinery

Capacity
1200-1800 bulbs/hour

Weight (kg)
1200 kg

Computerized
Yes

Automatic
Fully Automatic

Touch Screen
Yes

Control System
PLC Control

Surface Treatment
Powder Coated

QC System
Integrated Online QC System

Tolerance
0.02 mm

Drawing
Available Upon Request

Voltage
220-380 V

Dimension (L*W*H)
8500 mm x 1200 mm x 1700 mm

Feature
Energy Efficient, High Precision, Low Maintenance

Color
Industrial Grey & Blue

Assembly Stations
7-10 Stations

Software Update
Remote Enabled

Conveyor Type
Modular Conveyor Belt

Operators Required
2-3 Operators

Production Environment
Dust-Free Clean Room Recommended

Cycle Time
2.5-3 Seconds per Bulb

Safety Features
Safety Interlocks, Emergency Stop

Power Consumption
4.5 kW

Suitable Bulb Types
3W-15W LED Bulbs

Air Pressure Requirement
0.6-0.8 MPa

Installation Service
Available

Automatic LED Bulb Assembly Line Trade Information

Minimum Order Quantity
1 Piece

FOB Port
Noida

Payment Terms
Cash Advance (CA)

Supply Ability
4 Pieces Per Month

Delivery Time
1 Months

Sample Available
No

Sample Policy
Contact us for information regarding our sample policy

Main Export Market(s)
Asia

Main Domestic Market
All India

About Automatic LED Bulb Assembly Line

Introducing our Fully Automatic LED Bulb Making Machine: revolutionizing LED bulb production with seamless automation. This machine ensures precision assembly, testing, and packaging of LED bulbs, optimizing efficiency and quality control. Ideal for manufacturers aiming to enhance production capabilities while maintaining high standards of performance and reliability.

Advanced Assembly and High Throughput

With fully automated operation and a cycle time of 2.5-3 seconds per bulb, this assembly line ensures rapid and precise production. The modular conveyor belt design allows seamless movement between 7-10 workstations, giving manufacturers flexibility to handle varying production capacities and bulb specifications.

User-Friendly Control and Quality Assurance

Equipped with a PLC-controlled touch screen, users can easily manage and monitor each process step. An integrated online QC system oversees product quality, automatically flagging inconsistencies. Remote-enabled software updates keep your system current, while safety interlocks and emergency stop mechanisms prioritize operator safety.

Robust Construction and Efficiency

Crafted from powder-coated mild steel and stainless steel, the machine is built for durability. It accommodates bulbs up to 85 mm in diameter, operates on three-phase voltage, and maintains a tight tolerance of 0.02 mm for consistent results. Energy efficiency and low maintenance make it ideal for long-term industrial use.

FAQ's of Automatic LED Bulb Assembly Line:

Q: How does the automatic assembly line ensure high precision and consistency in bulb assembly?

A: The assembly line incorporates a PLC control system and an integrated online QC system that monitors each bulb for compliance with set parameters. The high-precision design, with a tolerance of 0.02 mm, ensures consistent assembly quality across large batches.

Q: What is the installation process for the Automatic LED Bulb Assembly Line?

A: Installation is provided by the manufacturer, which includes setup, operator training, and calibration in your facility. A dust-free clean room environment is recommended to maximize efficiency and minimize product defects.

Q: When is software maintenance or updates required, and how are they delivered?

A: Software updates are available remotely and can be deployed as needed for functionality enhancements, bug fixes, or compliance updates. This ensures your assembly line always operates efficiently with the latest features.

Q: Where should this assembly line be operated for optimal results?

A: For best performance and product quality, the assembly line should be installed in a dust-free, clean room environment as recommended. This reduces contamination risks and supports high-precision assembly.

Q: What types and sizes of LED bulbs are compatible with this assembly line?

A: The assembly line is suitable for manufacturing 3W to 15W LED bulbs with diameters up to 85 mm, making it versatile for different product lines.

Q: How many operators are needed to run this assembly line, and what are their main responsibilities?

A: Only 2-3 trained operators are required. Their primary tasks include monitoring the touchscreen PLC interface, ensuring smooth product flow, conducting periodic checks, and addressing any minor issues indicated by the QC system or safety alerts.

Q: What are the key benefits of using this automated assembly line in LED bulb manufacturing?

A: Major advantages include high production capacity (1200-1800 bulbs/hour), energy efficiency, minimal maintenance, integrated quality control, enhanced operator safety, and adaptability for various bulb types-all contributing to improved profitability and product quality.

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