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LED Bulb Assembly Machine

Name: LED Bulb Assembly Machine
Brand: M/S K.T.MECHANICAL
Price: 1200000.0 INR
Availability: InStock

Price 1200000.0 INR/ Number

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MOQ : 1 Number

LED Bulb Assembly Machine Specification

Product Type
Assembly Machine

General Use
LED Bulb Assembly

Material
Aluminum Alloy

Type
Other

Capacity
3200 Pcs/hr

Weight (kg)
700 Kilograms (kg)

Computerized
Yes

Automatic
No

Touch Screen
Yes

Control System
PLC Control

Surface Treatment
Anodize

Drawing
3D

Dimension (L*W*H)
Millimeter (mm)

Color
Blue & White

Warranty
1 Year

LED Bulb Assembly Machine Trade Information

Minimum Order Quantity
1 Number

Payment Terms
Cash Advance (CA)

Supply Ability
100 Per Month

Delivery Time
7 Days

Sample Available
No

Main Export Market(s)
Asia

Main Domestic Market
All India

About LED Bulb Assembly Machine

We offer a high-precision Rotary LED Bulb Assembly & Testing Machine designed for the fast and consistent assembly of LED bulb housings with B22 caps. The machine features manual loading and automated multi-station operation on a cam-based rotary indexing platform, ensuring efficient assembly and real-time quality testing of two bulbs per cycle.

Key Features:

Cam Indexer-Based Rotary Table
Dual-Part Fixture for Higher Throughput
Automatic B22 Cap Alignment via Pin Guidance
Wire Cutting & Bending System
Eyelet Insertion Units for Both Bulbs
Integrated Power Meter Testing for Both Bulbs
Automatic OK/NG Ejection via Separate Chutes
Compact Design with PLC + HMI Control
Low Maintenance & Operator-Friendly

Working Process:

Manual Loading: Operator loads two LED housings (with B22 caps) into the fixture.
Cap Orientation: The machine aligns the cap using pin guidance for accurate positioning.
Wire Cutting & Bending: Cuts and bends wires coming from the B22 cap.
Eyelet Fixing Unit 1: Inserts eyelet into the first housing's B22 cap.
Eyelet Fixing Unit 2: Inserts eyelet into the second housing in the same fixture.
Testing Station: Checks both bulbs for electrical parameters using power meters. Sends OK/NG signal to PLC.
Auto Ejection: OK bulbs move to conveyor via OK chute, NG bulbs to bin via separate chute.

This machine is ideal for LED bulb manufacturers seeking to automate their production line, improve quality control, and reduce manual workload.

Customization Available
Made in India
Backed by After-Sales Support

Advanced Control System

The machine features a cutting-edge PLC control system, ensuring accurate and reliable operation. With computerized controls and an intuitive touch screen interface, users can easily monitor and adjust the assembly process. This advanced system enhances productivity and minimizes errors during production.

High Capacity & Durability

Built from premium anodized aluminum alloy, this assembly machine delivers exceptional durability and stability. Capable of handling up to 3,200 LED bulbs per hour, it suits large-scale manufacturing requirements. The robust 700 kg construction guarantees stability and long-lasting performance, even during prolonged use.

FAQ's of LED Bulb Assembly Machine:

Q: How does the PLC control system benefit LED bulb assembly?

A: The PLC (Programmable Logic Controller) control system streamlines the LED bulb assembly process by automating key functions and ensuring accurate, repeatable operations. This minimizes human errors, improves consistency, and enables precise parameter adjustments through the touch screen.

Q: What is the general usage of this LED Bulb Assembly Machine?

A: This machine is specifically designed for assembling LED bulbs in a production setting. It automates assembly tasks, improving speed and consistency while reducing manual labor. It's ideal for manufacturers looking to scale up their output efficiently.

Q: When is it recommended to perform maintenance on the assembly machine?

A: Regular maintenance is recommended after every 500 operational hours or as advised in the user manual. Routine checks help sustain optimal performance and extend the lifespan of the machine. More frequent maintenance may be necessary in intensive production environments.

Q: Where can this LED Bulb Assembly Machine be installed?

A: The machine is suitable for installation in industrial manufacturing units, assembly plants, or dedicated factory spaces focused on LED bulb production. Due to its substantial weight (700 kg), a stable, level floor is required for proper installation.

Q: What is the process for operating this machine?

A: To operate, load the materials as specified, set up the assembly parameters using the touch screen interface, and initiate the process via the PLC control system. The machine will then guide the components through sequential assembly steps, delivering finished LED bulbs efficiently.

Q: How does the anodized surface treatment enhance the machine's lifespan?

A: Anodizing the aluminum alloy components protects against corrosion, wear, and mechanical damage. This treatment increases surface hardness, making the machine more durable and resistant to harsh industrial conditions.